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ME8095 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS Lecture Notes Download ME8095 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS Lecture Notes Download
Department  Mechanical
Year 4th Year
Semester 7th Semester
University Anna University
Regulation  R2017
Subject Code ME8095
Subject Name DESIGN OF JIGS, FIXTURES AND PRESS TOOLS
Download File ME8095 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS Lecture Notes, Books, Important 2 Marks Question and Answers, 16 Mark Question with Answers, Syllabus & Question Bank

 

 

ME8095 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS Syllabus

UNIT I LOCATING AND CLAMPING PRINCIPLES:
Objectives of tool design- Function and advantages of Jigs and fixtures – Basic elements – principles of location – Locating methods and devices – Redundant Location – Principles of clamping – Mechanical actuation – pneumatic and hydraulic actuation Standard parts – Drill bushes and Jig buttons – Tolerances and materials used.

UNIT II JIGS AND FIXTURES
Design and development of jigs and fixtures for given component- Types of Jigs – Post, Turnover, Channel, latch, box, pot, angular post jigs – Indexing jigs – General principles of milling, Lathe, boring, broaching and grinding fixtures – Assembly, Inspection and Welding fixtures – Modular fixturing systems- Quick change fixtures.

UNIT III PRESS WORKING TERMINOLOGIES AND ELEMENTS OF CUTTING DIES
Press Working Terminologies – operations – Types of presses – press accessories – Computation of press capacity – Strip layout – Material Utilization – Shearing action – Clearances – Press Work Materials – Center of pressure- Design of various elements of dies – Die Block – Punch holder, Die set, guide plates – Stops – Strippers – Pilots – Selection of Standard parts – Design and preparation of four standard views of simple blanking, piercing, compound and progressive dies.

UNIT IV BENDING AND DRAWING DIES
Difference between bending and drawing – Blank development for above operations – Types of Bending dies – Press capacity – Spring back – knockouts – direct and indirect – pressure pads – Ejectors – Variables affecting Metal flow in drawing operations – draw die inserts – draw beads- ironing – Design and development of bending, forming, drawing, reverse redrawing and combination dies – Blank development for axisymmetric, rectangular and elliptic parts – Single and double action dies.

UNIT V FORMING TECHNIQUES AND EVALUATION
Bulging, Swaging, Embossing, coining, curling, hole flanging, shaving and sizing, assembly, fine Blanking dies – recent trends in tool design- computer Aids for sheet metal forming Analysis – basic introduction – tooling for numerically controlled machines- setup reduction for work holding – Single minute exchange of dies – Poka Yoke.

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DESIGN OF JIGS, FIXTURES AND PRESS TOOLS Lecture Notes Download

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